La coulée de cloche

Casting the bell

To start the festivities surrounding the 150th anniversary of Nice joining France, Beethoven’s “Ode to Joy” was performed, followed by a traditional church bell casting. The bell shall be for Nice’s Notre Dame church, and was cast by the Fonderie Paccard. Paccard is from Sévrier, on the Lac d’Annecy in Savoy, the duchy of which Nice had been a member. Their bells were, and still are, so well-known that before Savoy joined France, Paccard exported bells to France, as well as to many other countries, including the USA.

The oven was turned on at 5 this morning, with a 78% copper and 12% tin mix (to make bronze), with some phosphorous added while we watched the casting this evening at 10. The finished bell will weigh 225 kilos and ring a C#, or “do dièse” since they refer to musical notes using solfege in French, and have a fixed “do”. The head of Paccard mentioned that the largest bell they ever made weighed 33 metric tonnes, and can be found in an American church. After adding the phosphorous and waiting a few minutes, the caster took the temperature of the heated alloy: 1100 degrees Celsius (or about 2012 degrees Fahrenheit), “perfect for a bell this size,” said the manager. Then a sample was taken and cooled. The first one didn’t look, feel or sound right, giving a tinny, weak buzz when tapped, so a second sample was taken a few minutes later. We could all hear the difference when the manager tapped on it: this sample rang a clear note. Then the caster began to pour the molten alloy into the mold below, which only lasted a few seconds, but was quite the sight to behold! Once it was over, the manager invited us to return tomorrow for the bell’s removal and polishing tomorrow at noon. I’m looking forward to hearing what this bell sounds like.

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